{"id":1859,"date":"2022-04-26T20:26:42","date_gmt":"2022-04-26T20:26:42","guid":{"rendered":"https:\/\/neu.striko.de\/encyclopedia\/vacuum-soldered-mixing-elements\/"},"modified":"2022-04-26T20:26:42","modified_gmt":"2022-04-26T20:26:42","slug":"vacuum-soldered-mixing-elements","status":"publish","type":"encyclopedia","link":"https:\/\/striko.de\/en\/encyclopedia\/vacuum-soldered-mixing-elements\/","title":{"rendered":"Vacuum-soldered mixing elements"},"content":{"rendered":"<p>Manufacturing<br>\nThe manufacturing process of <a href=\"https:\/\/striko.de\/en\/encyclopedia\/static-mixers\/\" target=\"_self\" title=\"Static mixers from STRIKO guarantee continuous operation in closed piping systems. They do not have any movable parts and so are virtually wear-free. All mixer variants from STRIKO are maintenance-free, can be cleaned in-line, sterilised\/steamed and slightly detached if required.\" class=\"encyclopedia\">static mixers<\/a> with gapless soldered <a href=\"https:\/\/striko.de\/en\/encyclopedia\/mixing-element\/\" target=\"_self\" title=\"Mixing elements are components of a static mixer that are permanently fixed within the pipe. They direct the flow of media in a controlled manner, split the flow streams and recombine them. This results in defined mixing and homogenisation without the use of moving parts. Depending on the application, this also leads to improved heat&hellip;\" class=\"encyclopedia\">mixing element<\/a>s has been tested and developed over a period of several years. It starts by producing a special tube for the corresponding inner diameter. The <a href=\"https:\/\/striko.de\/en\/encyclopedia\/mixing-element\/\" target=\"_self\" title=\"Mixing elements are components of a static mixer that are permanently fixed within the pipe. They direct the flow of media in a controlled manner, split the flow streams and recombine them. This results in defined mixing and homogenisation without the use of moving parts. Depending on the application, this also leads to improved heat&hellip;\" class=\"encyclopedia\">mixing element<\/a>s to be soldered are furnished with a longitudinal slot on the side where the solder is subsequently introduced. After this, the <a href=\"https:\/\/striko.de\/en\/encyclopedia\/mixing-element\/\" target=\"_self\" title=\"Mixing elements are components of a static mixer that are permanently fixed within the pipe. They direct the flow of media in a controlled manner, split the flow streams and recombine them. This results in defined mixing and homogenisation without the use of moving parts. Depending on the application, this also leads to improved heat&hellip;\" class=\"encyclopedia\">mixing element<\/a> chain is inserted into the tube which is subsequently warmed up in the vacuum oven in specified temperature levels to over 1000&deg;C. This is the melting phase. The solder is diffused during this process into the tube <a href=\"https:\/\/striko.de\/en\/encyclopedia\/material\/\" target=\"_self\" title=\"The term material refers in the broadest sense to a substance or a combination of substances out of which a material results. The term material is a synonym of substance. Depending on the product group, a wide range of materials are used at STRIKO. Those worth mentioning here include standard steel, high-grade steel, aluminium, also&hellip;\" class=\"encyclopedia\">material<\/a> and into the elements &ndash; a crystal transition takes place. In the crystallisation and maturing phase the gapless connection between <a href=\"https:\/\/striko.de\/en\/encyclopedia\/mixing-element\/\" target=\"_self\" title=\"Mixing elements are components of a static mixer that are permanently fixed within the pipe. They direct the flow of media in a controlled manner, split the flow streams and recombine them. This results in defined mixing and homogenisation without the use of moving parts. Depending on the application, this also leads to improved heat&hellip;\" class=\"encyclopedia\">mixing element<\/a> and tube interior is created.<\/p>\n<p>Applications<br>\nEach year, several hundred pieces of these gapless mixing tubes are integrated for instance into tube bundle <a href=\"https:\/\/striko.de\/en\/encyclopedia\/heat-exchanger\/\" target=\"_self\" title=\"The transfer of thermal energy from one material flow to another takes place in a suitable appliance, the heat exchanger. STRIKO heat exchangers are specially designed to temper viscous to highly viscous media &ndash; reliably and smoothly up to a viscosity range of 500,000 mPas. This is made possible thanks to the S-Helical technology patented&hellip;\" class=\"encyclopedia\">heat exchanger<\/a>s in order to significantly improve the heat transfer and avoid caking. Other applications can be found for instance where dead spaces have to be avoided. This is a frequent demand in the pharmaceutical industry. For processes which generate large axial forces due to the product characteristics (very high <a href=\"https:\/\/striko.de\/en\/encyclopedia\/viscosity\/\" target=\"_self\" title=\"The term viscosity relates back to the typically viscous juice from berries in the botanical systematics of mistletoes (viscum spp.) from which birdlime was gained. Viscosity is a physical value and gives information about the siziness of a liquid. Its reciprocal value is fluidity, measuring the flowability of a liquid. The larger the viscosity, the&hellip;\" class=\"encyclopedia\">viscosity<\/a>), soldered <a href=\"https:\/\/striko.de\/en\/encyclopedia\/mixing-element\/\" target=\"_self\" title=\"Mixing elements are components of a static mixer that are permanently fixed within the pipe. They direct the flow of media in a controlled manner, split the flow streams and recombine them. This results in defined mixing and homogenisation without the use of moving parts. Depending on the application, this also leads to improved heat&hellip;\" class=\"encyclopedia\">mixing element<\/a>s are also frequently used as this enables the forces to be fully delivered to the tube.<\/p>\n<p>Gap clearance<br>\nBy using measurement technology (e.g. X-ray, ultrasound) it is not yet possible to prove gap clearance. During specified test procedures the elements case confusing shadows, thus no definitive statement is possible. Up until now, only a visual assessment of the components has been possible.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Manufacturing The manufacturing process of static mixers with gapless soldered mixing elements has been tested and developed over a period of several years. It starts by producing a special tube for the corresponding inner diameter. The mixing elements to be soldered are furnished with a longitudinal slot on the side where the solder is subsequently introduced. After this, the mixing &#8230; <a href=\"https:\/\/striko.de\/en\/encyclopedia\/vacuum-soldered-mixing-elements\/\" class=\"more-link\">Read More<\/a><\/p>\n","protected":false},"author":3,"template":"","meta":{"_acf_changed":false,"inline_featured_image":false},"encyclopedia-tag":[],"class_list":["post-1859","encyclopedia","type-encyclopedia","status-publish","hentry","no-post-thumbnail"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Vacuum-soldered mixing elements | STRIKO Verfahrenstechnik GmbH<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/striko.de\/en\/encyclopedia\/vacuum-soldered-mixing-elements\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Vacuum-soldered mixing elements | STRIKO Verfahrenstechnik GmbH\" \/>\n<meta property=\"og:description\" content=\"Manufacturing The manufacturing process of static mixers with gapless soldered mixing elements has been tested and developed over a period of several years. 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It starts by producing a special tube for the corresponding inner diameter. The mixing elements to be soldered are furnished with a longitudinal slot on the side where the solder is subsequently introduced. After this, the mixing ... 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